Kitting Trolley

Kitting trolleys are commonly used in manufacturing, assembly and distribution operations where workers need to access multiple tools and materials in one location. The trolleys organise and transport various sizes and quantities of materials as required for a specific task or project.

Also called the kit carts, kitting trolley designs have multiple shelves or compartments. These configurations can be tailored to hold and organise specific equipment or materials. The trolleys can also be made from different materials to suit different work environments and conditions.

Adding kitting trolleys to our operations can be a great way to improve efficiency and increase productivity by allowing workers easy access to the tools and materials they need to complete their jobs.

Benefits of Kitting Trolleys

Kitting trolleys offer various benefits for your operation and your employees as well. These benefits include the following:

Flexibility and adaptability

Kitting trolleys come in various designs that can be adapted to suit different work environments and situations. They can be used for various applications, making them indispensable parts of your operations. Once you find the right trolley for your applications, you can put it to many different uses that the trolley can handle effectively.

With the variety of options we offer at LKE, it’s easy to find something tailored to your needs and specifications for a more bespoke solution.

Space optimisation

Kitting trolleys are designed with space optimisation in mind. They help keep the work area organised, reduce clutter, and help your workers make the most of the available space. As a result, you have all the materials you need at hand at all times, which has a positive impact on productivity.

Ergonomic and safety

Besides helping provide storage space for different tools and materials, the kitting trolleys can also be used to move items around, which makes ergonomics an important part of the job. The trolleys are designed to provide comfortable use and access to the workers, allowing workers to be more productive while reducing fatigue and the risk of injuries.

Durability and reliability

The trolleys are made from durable and reliable materials and often require little maintenance. They can easily handle the wear and tear and have a long service life, providing you with a return on your investment.

How to Pick the Right Kitting Trolley

Kitting trolleys become an important part of your operations, and choosing the right one can significantly improve your efficiency. Different factors determine the right trolley for your operations, which is why choosing the right one becomes critical.

Here are a few factors you should consider before buying a kitting trolley that will help you make the right choice.

Type of picking trolley

You have the option of picking from a variety of types of picking trolleys available. Each is designed to suit different warehouse needs and workflows. The ideal design you pick should fit the items you want to carry in the different compartments, and the size should match the size of your operations. If you have a large operation, you may want to consider going for a large picking trolley.

The size of the compartments and shelves should also match the size of the items you intend to carry with the trolley.

Ergonomics and manoeuvrability

Once you add the picking trolleys to your facility, they will likely always be on the move, meaning ergonomics will be a big deal and will determine how long employees can comfortably use them.

You also want to ensure that the kitting trolley you choose can easily manoeuvre around the facilities and fit in the tightest spots. Without proper ergonomic design, using the trolleys for long hours and for a long time could result in fatigue and injury for the staff.

Some of the features you should consider in this aspect include adjustable handle heights, ergonomic grips, and swivel castors that will enhance manoeuvrability. Considering these factors will improve worker comfort and productivity while reducing the risk of workplace injuries.

Capacity and load-bearing capacity

Different facilities and applications handle different items with different weights. This is why you should pay attention to the capacity and load-bearing capacity of the kitting trolley before making the purchase. The trolley’s capacity should align with the volume of orders and the types of items you want to pick in the facility.

Ideally, the trolley should have a load-bearing capacity that can accommodate the weight of the items being transported without compromising its stability and safety. Avoiding overloading the trolley is essential to prolonging its service life and minimising the risk of accidents and damage to the goods.

Durable construction

Durable construction will depend on the type of trolley you need and the nature of the items. The most durable kitting trolleys are made from hardy materials such as steel that can withstand the frequent use and rough handling that comes with commercial environments.

You should also check for signs of durable construction, such as steel frames and reinforced corners. Look for powder-coated finishes that can protect against corrosion and extend the lifespan of the trolleys. The idea is to get a trolley that offers long-term reliability and performance.

Customisation and adaptability

Even though the kitting trolleys are designed to handle the same type of job, the details of that job can vary widely. The items, distances, frequency of use, the space available, and the type of floor are just some of the details that can change.

That is why you need to ensure that the kitting trolley you choose is customised and adaptable to your needs and requirements. Consider going for a trolley with adjustable shelves and removable partitions if you handle different sizes of items. This customisation option allows for easy accommodation of the different types of items and picking methods.

When making the purchase, remember to consider the safety features that can help prevent workplace accidents and injuries. Features such as brakes and anti-slip surfaces can enhance worker safety and reduce workplace accident risks.